Heavy-duty toggle switch comparison

Heavy-Duty Toggle Switch Comparison Charts

When selecting heavy-duty toggle switches for automotive, marine, or industrial applications, buyers often face a choice between Del City options and established brands like Carling Technologies and Cole Hersee. The charts below compare Del City heavy-duty toggle switches with the comparable Carling’s F-Series and G-Series toggles and Cole Hersee toggles. We’ll evaluate key factors like performance, durability, configurations, and value to help you make an informed decision.

Overview of the Switches

Del City Heavy-Duty Toggle Switches

Del City toggle switch that is heavy duty

These switches are designed for high-amp applications in automotive, marine, and industrial settings. They feature flat, screw or solder terminals and are available in multiple configurations, including SPST (Single Pole Single Throw), SPDT (Single Pole Double Throw), DPST (Double Pole Single Throw), DPDT (Double Pole Double Throw) and SP3T (Single Pole, Triple Throw). They are reliable and cost-effective solutions for demanding environments.

Carling F-Series Heavy-Duty Toggle Switches

Carlings F Series toggle switch

Carling’s F-Series toggles are single-pole switches rated for AC applications up to 20 amps, with a slow make, slow-break contact mechanism. They are suitable for both AC and low-voltage DC applications, offering a dielectric strength of 1000V, a mechanical life of 100,000 cycles, and an electrical life of up to 50,000 cycles. These switches prioritize durability and consistent performance.

Carling G-Series Heavy-Duty Toggle Switches

Carling G series heavy duty toggle switch

The G-Series toggles from Carling offer single- or double-pole configurations, also rated up to 20 amps for AC and suitable for low-voltage DC applications. Like the F-Series, they feature a slow make, slow-break mechanism, 1000V dielectric strength, and the same impressive mechanical (100,000 cycles) and electrical (50,000 cycles) lifespans. The G-Series is versatile for more complex circuit needs.

Cole Hersee Heavy-Duty Toggle Switches

Cole Hersee heavy duty toggle switch

Cole Hersee toggles are known for their rugged design and are widely used in heavy-duty applications. Cole Hersee is a trusted brand with a reputation for durability and reliability in automotive and marine environments. These switches are available in various configurations.

Build & Materials

FeatureDel City CarlingCole Hersee
Housing MaterialBlack phenolic Phenolic resinPhenolic resin
Actuator (Toggle)Brass or nickel-plated brassBrass/nickel bat-handleBrass/nickel bat-handle
TerminalsBrass flat, Screw, or Solder AvailableBrass blade terminals0.250″ blade or 6-32 screw terminals
Internal FrameZinc-chromate plated steelZinc-plated steelPlated steel
Contact MaterialNASilver alloySilver alloy
Sealing/ProtectionAvailable sealed or recessed optionsNo sealing (standard toggles)Available sealed or recessed options
Mounting Hole Size½″ (0.500″) diameter½″ (0.500″) diameter½″ (0.500″) diameter
Safety/ComplianceUL 94V-1 (varies by modeL)UL/CSA certified (G-Series)SAE & OEM standards (varies by model)
Drawings AvailableYesYesNo

Electrical & Performance Specs

FeatureDel CityCarlingCole Hersee
Amp Rating (AC)10A @ 277 VAC
20 A @ 125 VAC (varies by model some are higher)
20 A @ 125 VAC
(up to 15 A @ 250 VAC)
NA
Amp Rating (DC)21 A @ 14 VDC10–15 A @ 14–28 VDC25 A @ 12 VDC
(some models higher)
Pole/Throw OptionsSPST, SPDT, DPST, DPDT, SP3TSPST, SPDT, DPDTSPST, SPDT
Contact ActionSnap actionSlow-make, slow-breakSnap action
Motor Load SupportUp to 1.5 HPUp to 1 HP
(varies by model)
Designed for DC motors
Dielectric Strength1500V AC 1 min.1000 V RMSNA
Temperature RangeNA–30°C to 85°C
(G-Series)
Varies; many models –40°C to 85°C

Applications

Application TypeDel CityCarlingCole Hersee
General AutomotiveYesYesYes
Industrial PanelsYesYesSelect Models
Marine/BoatsSealed Models AvailableSealed Models AvailableSealed Models Available
Outdoor EquipmentSealed Models AvailableSealed Models AvailableSealed Models Available
Low Voltage DC SystemsYesYesYes

Form Factors & Mounting

FeatureDel CityCarlingCole Hersee
Mounting Hole0.500″ round0.500″ round0.500″ round
Toggle StyleStandard bat-handleStandard bat-handleStandard bat-handle
Panel Sealing OptionSealed are availableNoSealed are available
Toggle Guard Availablerecessed option prevents accidental flipsNorecessed option prevents accidental flips

Durability & Lifecycle

FeatureDel CityCarlingCole Hersee
Mechanical LifeVaries; typically >50,000 cycles100,000 cyclesVaries; typically >50,000 cycles
Electrical LifeVaries50,000 cycles (resistive load)Varies; built for heavy-duty DC use
Vibration ResistanceNAModerate (per MIL standards)High (automotive-grade)
Water/Dust ResistanceSelect ModelsNoSelect Models

Price & Value

CategoryDel CityCarlingCole Hersee
Price Range (Single)~$4–8~$8–12+~$9.60–15+
Value for Budget BuildsGreat ValuePremium Price, Premium BuildSlightly Pricier but rugged
Bulk Discount OptionYesYesYes

Final Thought

It all circles back to your use-case:

  • Plan on switching AC loads or aren’t fussed about brand reputation? Del City Brand.
  • Need rugged, high-cycle, industrial-grade performance? Carling F or G.
  • Installing on a vehicle and switching 12 V heavy loads in harsh conditions? Cole Hersee.

If you are looking for a different type of toggle switch not included in these charts, check out our wide selection of toggles that included Illuminated, Medium-Duty, PVC Coated, Sealed, Plastic, Die Cast, Recessed and Wedge/Duckbill Toggles. We also carry a selection of toggle switch accessories and switch panels.

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